The success of our company is based upon the marketability of our products and services.
The securing and extension of this marketability depends directly uponQuality and Reliability. The Work
Environment, Health and Safety of our staff as well as third parties are an important factor in all of our activities. These principles are also stipulated in the Gleason Cranes corporate philosophy.
Our efficiency and our objectives are demonstrated - among other things - by the fulfillment of the following principles:
We guarantee our clients to carry out orders with Quality, Safety and reliability. These systems make company processes clear to all staff members and consequently improve the cooperation. They establish a relationship of personal confidence between Gleason Cranes on the one hand and the client on the other hand. The Employee is responsible for the quality of his work and for observing the regulations of work safety as well as health and environmental protection. In doing so, the Employee supports the Management in their overall responsibility to realize the company objectives.
The responsibility for Safety lies with each individual employee, from management through to labor.
GC has the strongest regard for both safety and work procedures in order to achieve the target of zero accidents by promoting personnel safety awareness, safety training and mitigation of unsafe work practices through our Safety and Line Management personnel.
The main objective of Safety Regulations is to avoid human suffering from injuries and damage to properties. All these regulations are to be complied within a strict manner.
Safety is as important as other business activities. Accidents and injuries are unacceptable.
We shall conduct our activities in a manner that ensures the health and safety of our staff, our subcontractor employees and other persons whom our activities effect.
We shall protect the environment and wherever possible return surroundings to their natural state.
No personnel shall be under the influence nor partake of any alcohol/ drugs any time during his duty hours.
We shall ensure the protection and safe operation of all plant and equipment.
We shall comply fully with all laws and statutes of the Country of Operations.
It is our ultimate objective that all GC staff does everything possible to prevent accidents thereby creating a safe environment in which to work.
The H.S.S.E. manual presented herewith is a document, which prescribes minimum standard of safety and environment. It is the duty of the line management not only to comply with the procedures laid down in the manual but also to observe any other relevant regulation prescribed by the competent authorities who have control over our work execution.
3.1 Introduction
This organization is responsible for maintaining 'Health, Safety and Environmental Protection' in our works during contract operations. Line management has the responsibility for safety in their areas of activity.
Each individual staff member has responsibility and accountability within this work assignment and within his level of expertise. Every man is his own safety officer and has a duty of care for his fellow workers' health and safety.
All section heads and supervisors shall develop and implement programs to safeguard Health and Safety at all locations.
3.2 Director
Exercises overall control and responsibility for GC planning and policies.
He/She will arrange for the necessary budgeting provisions to meet the requirements of Health, Safety, Security and Environment planning.
3.3 Project/ General Manager
He/She has full line responsibility for all Health, Safety, Security and Environment matters associatedwith all contracting operations. He will:
3.4 H.S.S.E Officer
He/She will act as the focal point for all matters of health, safety and environment. In particular, He/She is responsible for:
H.S.S.E Advice
Inspection and Audits
Reporting
Training
Record Keeping
3.5 Subcontractors' Responsibility/Accountability
Before any subcontracting organization is permitted to perform any works for GC, they must submit their Safety Manual for approval to the GC Project Manager, to establish that their document and company policy conforms to that of GC.
GC expects that all of its subcontractor's personnel comply with the Health, Safety, Security and Environment interests of GC as well as those of the client. GC is responsible for every one of its employees as well as those of its subcontractor(s).
If the subcontractors Safety Manual is not in conformance with the GC Safety Manual and the GC Health, Safety, Security and Environment plan the subcontractor will be advised to amend their document(s), as necessary.
This Health, Safety, Security and Environment Plan have to be presented and approved prior to any Subcontract works commencement.
The subcontractor must provide evidence that he is adequately insured in compliance with
The terms and Conditions of the GC contract.
Subcontractor's responsibilities will be specified related to the works to be subcontracted.
Coordination I Organization /Responsibilities
Responsibilities and spheres of authority are summarized in the organization chart below.
Coordinator / GM |
Safety-at work |
|
Project Manager |
Site Manager |
4.1 First-Aid Training
Target density of work force
Anticipated number of fully qualified First Abiders: 15 % of total work force
A schedule for First Aid Training is to be prepared and the training program to be conducted.
Documentation:
The first aid training is documented and the names of the first abiders will be displayed in conspicuous places.
4.2 Medical Facilities
Medical facilities are contracted out for all personnel.
Target completion date of medical facilities: End of contract.
4.3 Hygiene
Responsible party to ensure compliance with client's hygienic standards:
Project Manager, Safety Engineer, Site coordinator/manager.
4.4 Occupational Health
Responsible persons to ensure compliance with the client: Project Manager, Safety Engineer.
H.S.S.E. Inspections work site for compliance of the same are done on weekly
Basis by the above party with the help of an audit format as given in the next pages.
4.5 Occupational Health Procedure
Occupational health hazards are identified at the planning stage and before procurement of hazardous substances is carried out.
5.1 Health and safety:
Care to safe guard health of each employee will be considered on top priority basis, manufacturer's guidelines and recommendations will be followed strictly. A copy of Manual Handling procedure will be available through out the project in Stores or Site Office.
All materials will be stored away from operations under covered stores Visible 'No Smoking' signs will be placed at these locations.
All storage shall have minimum one Dry Powder Type Fire Extinguisher.
Workers handling material shall have proper clothing, masks, gloves, etc. to avoid skin contact.
All safety procedures on site will be followed strictly. All work men/women will use
Personal safety items.
5.2 Risk Assessment
5.2.1 Scope
Limiting the risks to life, prevention of physical injury and property
Loss, by identifying the potential hazards posed during the various activities.
5.2.2 Main equipment and Personal Protective Equipment
5.2.2.1 Life Jackets / Life Preservers.
5.2.2.2 Normal Tools
5.2.2.3 Full body harness.
5.2.2.4 Hard hats, Hand Gloves, Eye /Face Protection, Ear Protection.
5.2.2.5 Ancillary equipments.
5.2.2.6 Rolling M / C. Grooving Machine, Shear Cutting m /c, Lock, compressed air machine Former.
H.p.w jet m / c Airless blast m /c.
5.2.3 Potential Hazards
5.2.3.1 Material Handling /Storage.
5.2.3.2 Welding /Grinding Operations.
5.2.3.3 Working at Height / Scaffolding/Crane operation.
5.2.3.4 Health Hazard
5.2.4 Material Handling /Storage.
5.2.4.1 Risk: Physical injury, property or material loss due to incorrect use, handling or Storage of material.
5.2.4.2 Persons at Risk: All personnel involved in the use or operating of Lifting Equipment.
5.2.4.3 Precautions:
A) All materials will be stored, handled and used in a safe and proper manner.
B) Offloading and storage will be properly controlled I supervised at all times.
C) Tag lines will be used to control material during loading and offloading.
D) Personnel will be properly trained in safe methods of material handling.
C) No material will be allowed to be dropped in to seawater.
f) Storage areas will be identified and unauthorized entry will be controlled by use of barriers warning signs and close supervision.
G) Appropriate personal protective equipment will be worn at all times.
h) Personnel will be advised of risks through toolbox talks prior to commencement of work.
5.2.5 Welding /Grinding Operations:
5.2.5.1 Risk: Fire, explosion, electrocution and physical injury caused by of
Weldingcutting equipment or unsafe working methods.
5.2.5.2 Persons at Risk: All persons involve in welding / grinding
5.2.5.3 Precautions:
A) All welding equipment will conform to safe standard as outlined in ________
B) Suitable types and quantities and fire extinguishers will be available to cover all areas of work.
C) All flammable liquids shall be kept away at least 15 meter from hot work areas
D) Personal paint thinner shall be approved prior to use.
E) Appropriate personal protective equipment shall be worn at all times
F) Work will be properly supervised at all times.
G) Good housekeeping policy will be adopted; fire blankets will be used to contain Sparks.
H) Personnel will be advised of risks through toolbox talks prior to commencement of work.
5.2.6 Working at Height I Scaffolding/Cranes.
5.2.6.1 Risk: Physical injury caused by falling from height, or being struck by falling objects
5.2.6.2 Persons at Risk: All persons engaged on scaffolding erection or others utilizing
Unfinished or dangerous.
5.2.6.3 Precautions:
a) Scaffolding/Cranes will be erected I constructed in line with recognized and approved Standard with particular reference to working over water.
b) Only properly trained /competent scaffolders/ Crane drivers in a crane safe certified crane will erect structures/loads and always under supervision.
c) Proper fall protection will be used by individuals at all times (Full body harness).
d) Area should be secured and authorized Personals are only allowed to work on scaffolds.
e) Personnel will be advised of risks through toolbox talks prior to Commencement of work.
f) Safety netting to be provided to prevent items I waste falling in to water/land.
5.2.7 Health Hazard
5.2.7.1 Risk: Inhalation, Eye contact, skin contact, ingestion when applying solvents, lubricants, greases
Painting blasting.
5.2.7.2 Persons at risk: People involved in mechanical duties, lifting, and painting blasting.
5.2.7.3 Precautions:
a) Inhalation
May cause respiratory tract irritation. Remove person from source of exposure and move to fresh air. If not breathing performs CPR and get medical attention
b) Eye Contact
Slightly too moderately irritating abrasive action may cause to the outer surface of the eye. Do not rap eyes get medical attention if irritation persists. Flush immediately with large amount of dear water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing.
c) Skin Contact
Slightly moderately irritating, may cause irritation, inflammation and
Rash. If skin becomes irritated, remove contaminated clothing, do not rub
Or scratch exposed skin, wash area of contact thoroughly with soap and
Water.
d) Ingestion
Ingestion is unlikely. If ingested in sufficient quantity may cause
Gastrointestinal disturbances, symptoms may include irritation, nausea, Vomiting, abdominal pain and diarrhea. Seek immediately medical Attention.
The project and site managers have the duty to carry out a weekly safety inspection. Using the checklist as an aid. This also refers to subcontractors.
Both must be convinced of the efficiency of the safety measures taken at all times.
Safety defects shall be documented on the deviation form. Effectiveness of counter Measures shall be checked by superiors and confirmed in writing on the deviation form, which shall be kept in the file on site.
On site a site plan with traffic routes, emergency precautions etc. shall be made public to all employees.
7.1 Client / Contractor Overall H.S.S.E Meeting
Project Manager, Safety Engineer, Contract Co-coordinator, Line Supervisor and other as required are to attend any meeting scheduled by the client. Meeting and scheduling and meeting will be done as per the client's decision.
7.2 Contractor's H.S.S.E Council
As per common standards, Project Manager and Safety Engineer will attend the safety meeting of contractors council is organized when held by them. Contractor will do scheduling and minting of meetings, any alternative by client on this matter will be applied.
7.3 GC In-house H.S.S.E Meeting
The GC in-house safety meeting will be held on monthly basis. At least 80 % of the available supervisors/charge hands will attend the meeting. Scheduling of the meeting and minting of the meetings is done by H.S.S.E Officer.
The meeting provides a forum for learning from:
Guidelines given by the "client on safety, Safety Bulletins, Safety Alerts, Supervisors' Newsletter etc., Accident / Near Miss case studies, publications like H.S.S.E Manual, H.S.S.E Plan etc. and various other aspects of safety at work.
7.4 Craft Specific H.S.S.E Meetings
Specific safety meetings will be held for specific craft employees like drivers, welders, etc... These will be held once in a week. At least 80 % of the available Crafts will attend the meeting. Scheduling of meeting and minting will be the responsibility of the Safety Engineer. Relevant topics for craft specific meetings will be gathered From Accident / Near Misses, unsafe actions and unsafe conditions observed at work, Circulars from client safety publications and from personal experience.
7.4 Tool Box Meeting
Tool box meetings will be held at site by respective supervisor every day before the
Start of day's work. All the workers working under him will attend the meeting. H.S.S.E
Engineer will attend the meeting once in a week, monitor the attendance and minute
the meeting. The topics for toolbox talks will be collected from the sources as said
To avoid human suffering from accident injuries and to prevent damage of plant and equipment safety orientation trainings will be given to each employee before engaging him for any work. He will be taught within his discipline about the safety regulations and emergency procedures to be followed in case of fires, release of toxic gases etc. depending upon site conditions.
Employees will be given further safety training sufficiently to ensure that they have technical skills and safety awareness in performing their assigned jobs properly and safely.
Workers involved in special assignments, e.g. work in hazardous areas, working at heights, working in confined spaces etc. where additional skills are needed will be given specialized training as per the job requirement.
All employees will be deputed to mandatory training courses as for example:
SI -No. |
Course Title |
Mandatory to |
Frequency |
1 |
H.S.S.E Induction |
all staff |
prior to work |
2 |
Hydrogen sulphide |
staff working in H2S design areas |
three p.a. |
3 |
Basic fire extinguisher |
all staff |
five p.a. |
4 |
Industrial First Aid |
10 % of work force |
Three p.3. |
5 |
Supervising safety |
all supervisors |
three p.a. |
6 |
Gas tester |
all supervisors |
three p.a. |
7 |
Permit to work (signatory) |
all supervisors |
nun. |
8 |
Permit holder |
all required |
nun |
8.1 Project-relevant instruction/ training
Safety instruction with the following content is to be given before work is started for the first time:
Training priorities.
1. ___________________________________________________________
2. ___________________________________________________________
3. ___________________________________________________________
4. ___________________________________________________________
5. ___________________________________________________________
6. ___________________________________________________________
7. ___________________________________________________________
8. ___________________________________________________________
9. ___________________________________________________________
10. ___________________________________________________________
11. ___________________________________________________________
12. ___________________________________________________________
Emergency is the abnormal Occurrence which can not be handled or controlled by the
Equipment or personnel available in the immediate area.
9.1 Emergency Response Procedures
Emergency may occur at camp or at work site while working due to the following:
A. H2S/lubricant/oil leak at site
B. Fire at camp/site
C. Fall from height
D. Collapse of scaffolding/crane
E. Electric shock
F. Falling in to the sea
Some of the important instructions given for the emergency procedures are following
A. H2S/lubricant/oil Leak at Site
1- Check the monitor for alarm, if pungent smell is observed.
2- If you are in a vehicle, switch off the engine and stop the work.
3- Use the dragger/Crane (in high-risk area) as per instruction.
4- Check the wind direction and quit the area in opposite direction to wind by the nearest exit.
5- Inform the station operator regarding the leak and follow his instructions.
6- If you have observed any person affected/unconscious, inform station operator. If you were trained in S.C.B.A., help station operator after wearing breathing apparatus to rescue the
Affected.
7- Inform the first abiders regarding the emergency and affected person.
8- Help the first aider.
9- In case of work at unmanned stations, call the Main Contractor's/Client's emergency
Number and inform the operator regarding the emergency and kind of help required.
10- Wait until the medical assistance arrives at site. Help the affected in sending to clinic.
B. Fire at Site/Camp
1. Shout "fire, fire" to alert persons around.
2. Leave the area at once. If you are in a room, close the doors and windows before you come out.
3. Break the glass of the fire alarm point, if provided.
4. If the fire is small. Pick up the correct type of fire extinguisher, take the correct position and extinguish the fire.
5. If the fire is big, leave the place and assemble at assembly point.
6. Call the main contractor's/clients emergency number, inform the operator regarding the emergency.
7. Wait for instructions at the fire assembly point.
8. Do not re-enter the area unless instructed.
9. Be patient and do not create pain
C. Fall from Height
1. Assess the situation. Call main contractors/Client's emergency number and give Information to the operator regarding [he heap required.
2. Check whether the victim is conscious/unconscious. Comfort him and assure confidence in him that he will be alright
3. Call the first aider immediately and follow his instructions.
4. If there is any visible swelling suspected, do not move the victim.
5. In case of heavy bleeding, apply pressure at the right point, as per the instructions of the First aider.
6. If victim is unconscious, check for breathing and pulse.
7. If breathing and pulses are not normal, give him artificial breathing, if you are trained.
8. Keep close eye on the victim and wait until the medical assistance arrives on site.
D. Collapse of Scaffolding/Crane
1. Assess the situation, assemble at the assembly point.
2. Check if anybody is trapped under the scaffolding.
3. Try to remove him from trapped condition, without further damaging the Scaffolding/injuring the victim.
4. Call main contractors/clients emergency number and give information to the operator regarding the help required.
5. Call the site first abiders quickly and give first aid to the victim.
6. Switch off all the electrical systems to avoid electrocution.
7. Do not allow anybody to enter under overhanging portion of scaffolding.
8. If breathing and pulses are not normal, give him artificial breathing, if you are trained.
9 Keep close eye on the victim and wait until the medical assistance arrives on site.
E. Electric Shock
1. Assess the situation, assemble at the assembly point.
2. Switch off all the electrical systems.
3. Try to remove the victim if he is trapped, with the help of a wooden piece.
4. Call main contractor /c1ient's emergency number and give information to the operator
Regarding the help required.
5. Call the site first abiders quickly and give first aid to the victim.
6. Check the breathing and pulses of the victim
7. If breathing and pulses are not normal, give him artificial breathing, if you are trained.
8. Ask site electrician to check all power tools/electrical systems to find out the fault.
9. Keep close eye on the victim and wait until the medical assistance arrives on site.
F. Falling in to the sea
1. Shout to alert persons around.
2. Call the main contractor's/client's emergency number, inform the emergency to arrange Rescue Boat
3. Check whether the victim is conscious/unconscious. Comfort him and assure confidence in him that he will be a1right.
4. Call the first aider immediately and follow his instructions.
5. If victim is unconscious, check for breathing and pulse.
6. If breathing and pulses are not normal, give him artificial breathing, if you are trained Keep close
7. Keep on the victim and wait until the medical assistance arrives on site
Behavior in Emergencies
Accident Fire
Important Telephone Numbers (Template to be followed with information to be added by Project manager/GM on site works)
Company doctor / ambulance Tel.:
Ambulance service: Tel.:
Fire brigade: Tel.:
Poison advice center Tel.:
Eye Clinic Tel.:
Manager Tel.:
Safety delegate Tel.:
WHO gives the alarm? . Name, company. Department
WHAT happened? . People in danger Number of people injured,Fire
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WHERE did it happen? Plant, department
Keep calm.
Move endangered persons to safety.
Give First Aid.
Follow the emergency exit routes marked.
Barrier off the endangered area, actively limit the danger as fast as possible.
Advise your immediate manager.
Show the emergency services the right way.
Each Accident will be investigated as soon as possible. Accident investigation will be
Conducted in a manner which provides facts rather than faults .
10.1 Whenever an accident takes place at the site the concerned site supervisor should act According the following Accident Reporting System.
A. IMMEDIATE MESSAGE
Send a message to Safety Officer immediately after the occurrence of an accident stating:
1- Place of accident
2- Time of accident
3- Name of the person injured
4- Nature of injuries if known
5- What action taken for his medical aid
B. ACCIDENT REPORT
A written report should follow immediately after rendering medical aid to the Injured Person with the following details
The conditions at the scene of the accident should not be disturbed unless it is
Cleared by Safety department or any other controlling officer
Accident / incident Reporting
The following GC flow diagram applies to all accidents at work, which must always be reported on internally and entered in the site diary maintained on site.
Accident I Incident Report
Refer to attachments.
Follow-up
10.2 Safety Records of the last 5 Years (Expert Division only)
2006 |
2007 |
2008 |
2009 |
2010 |
|
Total man-hours expanded |
350740 |
377902 |
725003 |
630801 |
485862 |
Fatally |
0 |
0 |
0 |
0 |
0 |
Total no. reportable accidents |
6 |
3 |
1 |
1 |
0 |
Total No. lost time accidents (man-hours) |
36 |
23 |
10 |
0 |
0 |
Total no. lost time accidents (days) |
5 |
3 |
2 |
0 |
0 |
Frequeny rate |
1.7 |
0.79 |
0.13 |
0.15 |
0 |
Severity |
1.42 |
0.79 |
0.27 |
0 |
0 |
Notes:
1. Recordable cases are the sum of the following:
Fatalities
Lost work day cases
Restricted work day cases
Other recordable (more than first aid)
2. Frequency rate = no. of recordable cases x 100,000
Person-hours worked
3. Severity rate = no. of lost days x 100,000
Person-hours worked
We have enclosed a list of hazards identified in a work of similar nature, carried out by GC in the past.
Based on this, operational control procedures are prepared. (Refer to attachments)
Scaffolding /Mobile Scaffolding/Mobile Cranes
This is not to be used until approved by the GC Safety Officer. Specialist firms may only carry out structural changes to it.
When performing work involving any risk of falling due to structural changes to scaffolding, all necessary safety precautions must be taken (e.g. scaffolding modification, safety belts, safety ropes, etc.).
Mobile scaffolding is to be put up in accordance with the manufacturer's instructions. Checked for damage before every use and released for use by the site manager.
Instruction for using mobile work platforms
The following applies to all such platforms:
Personal Protective Equipment (PPE)
GC company working rules oblige staff to use the safety equipment made available to them.
This includes:
The work places should be well arranged and adequately protected from accidents and healthhazards.
Every employee should know about the hazards involved and safety precautions to be taken in the job he is entrusted with.
New employees should be made aware of the hazards involved in the jobs in which they are engaged.
Proper warning notices shall be posted where danger exists to make persons conscious of
Unauthorized persons are not allowed to move in the work areas.
After the job is completed, the area will be thoroughly cleaned and all debris is removed to a place allocated for this purpose.
Good housekeeping is to be maintained throughout the duration of work.
Smoking is strictly prohibited in the site except in designated areas.
All employees wear proper working dress suitable for the job they are engaged.
Every person has to wear safety shoes and put on safety helmets while at site.
Safety devices and personal protective equipment must be used invariably where needed.
Any hazard noticed at the site should be promptly brought to the notice of all concerned authorities for necessary corrective action.
There should be proper communication and co-operation between different agencies when they work in the same area so that one does not create hazardous conditions for the others.
If in doubt, one should, consult his superiors for necessary clarification.
Nobody is allowed to indulge in "horseplay" at jab site
13.1 Environment Policy
Refer to company policy.
13.2 Compliance with Environmental legislation
All staff and subcontractors will fully comply with the environmental legislation as issued by as well as that issued by the client.
13.3 Waste Management and Effluent Control/Reduction
All staff and subcontractors will fully comply with client's program for waste and effluent control.
Each crew supervisor will be responsible for the activity of each member of the crew
Complying with this waste management policy.
13.4 Audit Program
The Contract Co-coordinators will regularly monitor the crew during the performance of their work and at the workshop areas, to audit and report on each crew in their Waste
Management and Effluent Control.
13.5 Environmental Training and Communication
Waste Management and Effluent Control/Reduction is the responsibility of each individual, however, the Co-coordinators and each crew supervisor/charge hand are to ensure that the and GC policies are being followed.
Environmental meetings and personal discussions will be used as the basis for
Environmental Training and communication to all employees.
Environment Protection Regulations
All waste materials and the containers in which they are to be disposed of must be listed on this form for each project / site.
Serial No. |
Waste description |
Container Color |
1 |
Metal Waste |
Red |
2 |
Glass Waste |
Green |
3 |
Plastic |
Blue |
4 |
Paper |
White |
5 |
Other Waste |
Yellow |
We at GC, have taken strict measures for the implementation of Company H.S.S.E. policy and any other requirements that our client may have in our contract activities and general project /site/camp administration.
We have an in-house safety induction-training program
Safety related publications (in-house) such as Safety Handbook, leaflets, etc. are issued total our project personnel.
Toolbox talks, daily vehicle check, journey management, etc. are some of the daily activities, which are strictly followed. Meetings, reports, review of safety performances,
Question/answer session on safety matters and drills are conducted every week. Audits and inspections on all project related works, camp, workshops etc. are scheduled for once every month and monthly reports on safety are produced as per the requirements.
15.1 Audits
Type of Audits
Following audits will be held during the course of contract.
16.1 Safety Daily Report.
16.2 Request for Safety Induction.
16.3 Safety Statistics Monthly Review.
16.4 Monthly Safety Report.
16.5 Group Meeting Record.
16.6 Scaffolding Check List.
16.7 Risk Assessment Form.
16.8 Safety Check List.
16.9 Accident I Incident Report.
16.10 H.S.S.E Training Report.
16.11 Safety Equipment Issue Form.
16.12 Annual Training Schedule.
16.13 Equipment Test Certificate.
16.14 Environment Impact Assessment.
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